Dry ice instead of quartz sand: Bad Langensalza light metal foundry reduces cleaning effort

LGL Leichtmetallgiesserei Bad Langensalza GmbH has been carrying out daily mould cleaning using the ASCOJET 1701 dry ice blasting machine since 2016. The dry ice pellets required for this are produced on-site using an ASCO A120P dry ice pelletiser. This makes LGL Leichtmetallgiesserei in Bad Langensalza one of the first customers to have a pelletiser on a rental basis (ASCO Carefree) at their plant.

ASCOJET 1701 in einem industriellen Umfeld

According to the managing director, Dipl.-Ing. (FH) Norbert Stein, quartz sand was used as standard for cleaning the casting tools until the introduction of dry ice. However, he states that this came with significant drawbacks, such as increased wear and tear on the tools being cleaned. Repair costs for the hydraulic cylinders were higher because the adhering quartz sand led to wear and tear on the seals. Furthermore, the higher dust levels not only caused contamination in the ambient air for employees (health and safety), but also had a negative impact on general cleanliness. Machine and mould cleaning was therefore always a labour-intensive process. The use of dry ice blasting increased the efficiency of the cleaning process, leading to cost savings.

Leichtmetallgiesserei Bad Langensalza GmbH is a full-service foundry that offers its customers a range of services on request, from consultancy and development through to assembly and logistics. The company meets its standards as a modern industrial enterprise through continuous investment in its facilities. Progress and knowledge are central to its approach, and to ensure its high standards for the future, LGL participates in several innovative research projects.